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Engineering Technology
Laminate design
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Laminate design

If the density of the components on the 4-ply plate is relatively high, it is better to use the 6-ply plate. However, the shielding effect of the electromagnetic field is not good enough for some laminated schemes in the design of 6-layer board, which has little effect on the reduction of the transient signal of the power busbar. Two examples are discussed below.

In the first case, the power supply and the ground are placed in the second and fifth layers respectively. Due to the high copper impedance of the power supply, it is very unfavorable to the control of common mode EMI radiation. However, from the point of view of impedance control of the signal, this method is very correct.

 The second example places the power supply and ground in layers 3 and 4, respectively. This design solves the problem of copper-clad impedance of the power supply. Due to the poor electromagnetic shielding performance of layers 1 and 6, differential mode EMI is increased. If the number of signal wires on the two outer layers is minimal and the line length is very short (less than 1/20 of the highest harmonic wavelength of the signal), then this design can solve the differential mode EMI problem.

 The suppression of differential mode EMI is particularly good when the non-component and non-wireline areas on the outer layer are filled with copper and the copper-covered areas are grounded (at intervals of 1/20 wavelength). As mentioned above, the copper-laying area should be connected to multiple points of the internal connecting strata. General purpose high performance 6-story board designs generally distribute layers 1 and 6 as strata, and layers 3 and 4 as power and ground. Because there are two layers of microstrip signal line between the power layer and the ground layer, EMI suppression ability is excellent. The drawback of this design is that there are only two layers of wiring. As described earlier, if the outer wiring is short and copper is laid in the non-wiring area, the same stacking can be achieved with a conventional 6-ply board.


 Another 6-layer board layout is signal, ground, signal, power, ground, signal, which enables the environment required for advanced signal integrity design. The signal layer is adjacent to the grounding layer, and the power layer is paired with the grounding layer. Obviously, the downside is that the layers are stacked unevenly. This usually causes problems in manufacturing. The solution to the problem is to fill all the blank areas of the third layer with copper. After filling with copper, if the copper coating density of the third layer is close to that of the power layer or ground, this board can be loosely counted as a balanced circuit board. The copper filling area must be connected to the power supply or grounded. The holes are still 1/20 wavelength apart, so you don't have to connect them everywhere, but ideally you should.

10-ply plate

Because the insulation between the layers is so thin, the impedance between layers of 10 or 12 boards is very low, and excellent signal integrity is expected as long as the layering and stacking are not problematic. It is difficult to process and manufacture 12-layer plates with a thickness of 62mil, and there are not many manufacturers capable of processing 12-layer plates.

Since there is always an insulating layer between the signal layer and the loop layer, it is not optimal to allocate the middle six layers to route the signal line in the 10-layer board design. In addition, it is important to have the signal layer adjacent to the loop layer, that is, the board layout is signal, ground, signal, signal, power, ground, signal, signal, signal, signal. This design provides a good path for signal current and its loop current. The proper routing strategy is to route the first floor in the X direction, the third floor in the Y direction, the fourth floor in the X direction, and so on. Visually, Layers 1 and 3 are a pair of layers, Layers 4 and 7 are a pair of layers, and Layers 8 and 10 are the last pair of layers. When the direction of the line needs to be changed, the signal line on the first floor should be changed by "through the hole" to the third floor. In practice, you may not always be able to do this, but as a design concept, try to follow it. Similarly, when the direction of the signal changes, it should go from layers 8 and 10 or from layers 4 to 7 by passing through holes. 

This wiring ensures the tightest coupling between the forward path and the loop of the signal. For example, if the signal is routed on Layer 1 and the loop is routed on Layer 2 and only layer 2, then even if the signal on Layer 1 is transferred to Layer 3 by "through hole", its loop is still in Layer 2, thus maintaining the characteristics of low inductance, large capacitance and good electromagnetic shielding performance. What if the actual route is not like this? For example, the signal line on the first layer through the hole to the 10th layer, then the loop signal had to find the grounding plane from the 9th layer, the loop current to find the nearest grounding hole (such as resistance or capacitor and other components of the grounding pin). If you happen to have one nearby, you're really lucky. If there is no such a close through hole available, the inductance will be larger, capacitance to reduce, EMI must increase.

 When the signal line must leave the present pair of wiring layers to other wiring layers through the hole, the ground hole should be placed near the hole, so that the loop signal can be smoothly returned to the appropriate grounding layer. For layers 4 and 7, the signal loop will return from the power layer or ground layer (i.e., layer 5 or 6) because the capacitive coupling between the power layer and ground layer is good and the signal is easily transmitted.

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